A plurality of coin receptacles and a processor are saved inside the housing. The coin processing machine additionally includes a disk-sort coin processing unit that’s disposed no less than partially contained in the housing and operatively coupled to the coin input area and the coin receptacles to transfer coins therebetween. The coin processing unit includes a rotatable disk and a bipartite sorting head. The rotatable disk is configured to assist on an upper floor thereof and impart movement to a plurality of cash received from the coin enter area. The bipartite sorting head meeting features a single-piece annular sorting disk that is fabricated from a inflexible or considerably inflexible first materials that is overmolded onto a single-piece annular backing plate that is fabricated from a inflexible second material. The annular sorting disk having a decrease floor that’s generally parallel to and no less than partially spaced from the rotatable disk. 6, there may be shown an annular, stationary sorting head, designated generally as 312, of a disk-kind coin processing unit for counting coins, authenticating cash, sorting coins, denominating cash, validating coins, and/or some other form of coin processing. 6 and 7 (additionally referred herein as “sorting disk” or “sort disk”) can be incorporated into or in any other case take on any of the various types, elective configurations, and functional alternate options described herein with respect to the examples proven in FIGS. 1-5 and eight-15, and thus can embrace any of the corresponding options and options . four reveals a non-limiting example of a coin sorting system, represented herein by a disk-kind coin processing unit 200 that can be utilized in any of the foreign money processing techniques, methods and gadgets disclosed herein.
The sorting head can define first and second recessed pockets into which are seated the first and second exit-station inserts, respectively. 14 is an underside perspective-view illustration of a representative single-exit sorting head 1012 of a disk-sort coin processing unit. Within the same gamut of the sort disk architecture shown in FIG. In instances of mixed coin functions for single exit sort disks, only one exit is required; however, as a result of coin set variations, entrance designs may be totally different. The interchangeable localized entrance insert 920 for the entrance binance troubles space of the only exit type disk 1012 allows for a standard type disk to be utilized to course of totally different units of target coins utilizing devoted inserts in the entrance. 8 defines quite a lot of recessed insert pockets into which is seated the localized inserts. Namely, a first exit insert pocket 421 is recessed into the lower floor of the sorting head 412 on the outer perimeter thereof inside the fifth coin exit channel 465. The first exit insert pocket 421 nests therein the primary exit-station insert 420.
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The exit channels sort and discharge the cash by way of a plurality of exit stations to the coin receptacles. The stationary sorting disk is fabricated from a first materials with a primary hardness. The sorting disk also includes a plurality of localized inserts fabricated from a second material of a second hardness which is distinct from the first materials and the first hardness of the sorting disk, respectively. Optionally, the hardness of the material of the stationary sorting disk is approximately the identical as the hardness of the fabric of a number bitcoin bonus of or all of the inserts. Each localized insert can have a definite form and could be readily removably hooked up at a definite one of a plurality of predetermined places on the sorting disk. Other elements of the present disclosure are directed to a coin processing machine for sorting, authenticating, denominating, counting or otherwise processing batches of coins. The coin processing machine includes a housing with an input area for receiving therethrough a batch of cash.
- Each localized insert has a definite form and is instantly removably connected at a definite certainly one of varied predetermined places on the sorting head.
- Currency processing methods, coin processing machines, and strategies of sorting cash with disk-kind sorters are introduced herein.
- A foreign money processing system is disclosed which features a housing with an enter area for receiving coins and receptacles for stowing processed cash.
- A disk-kind coin processing unit is coupled to the coin input area and coin receptacles.
- The coin processing unit includes a rotatable disk for imparting motion to cash, and a sorting head adjacent the rotatable disk with formed regions for guiding shifting cash to exit channels which sort and discharge cash through exit stations to the coin receptacles.
- The sorting head includes a plurality of localized inserts which might be fabricated from a material or supplies which is/are distinct from the fabric of the sorting head.
8-10 may embody any of the options, choices, and alternatives described above with respect to the architectures shown in FIGS. As one particular occasion, every of the sorting heads of FIGS. 8-10 may be structurally configured much like the sorting heads of FIGS. 5 and 6 to kind batches of mixed cash with a community of entry, queuing, gauging and exit channels. For purposes of brevity and succinctness, an outline of this structural and useful operability, which was presented above in the discussions of the sorting head 212 of FIGS.
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In some embodiments, a plastic molded kind disk with over-molded inserts is provided. The needed mounting provisions and/or sensors can be molded directly into the sort disc. The sorting head can define insert pockets, every of the localized inserts being seated inside a respective one of the insert pockets. The plurality of localized inserts could comprise a gauging channel insert that’s shaped to cooperatively define with the sorting head a gauging channel. The first materials of the sorting head might comprise a primary metal having a primary hardness, and the second materials of the localized inserts might comprise a second steel having a second hardness larger than the first hardness. The first materials of the sorting head might comprise a metal capital intensive industries having a primary hardness, and the second material of the localized inserts could comprise a polymer having a second hardness lower than the primary hardness. 13 illustrates one other instance of a bipartite sorting head, designated generally at 912, which employs a polymeric annular sorting disk 914 that’s coupled to and mechanically bolstered by a rigid annular backing plate 916. Unless in any other case logically prohibited, the sort disk architecture shown in FIG. 13 may embrace any of the features, options, and alternate options described above with respect to the architectures proven in FIGS. By method of non-limiting instance, the polymeric sorting disk 914 is overmolded onto the backing plate 916.
It is due to this fact desirable, in a minimum of some elements of the disclosed concepts, to increase the operational life expectancy of sorting heads and to supply sort head configurations which are extra economical. Non-reject cash proceed along internal queuing wall 370 to a gauging area 350 (additionally referred to herein as “gauging channel”). The internal queuing wall 370 and, concomitantly, the queuing channel 366 each terminate just downstream of the reject channel 344. The radial place fixed assets ratio formula of the coins, which remain beneath pad pressure, is maintained until the coins contact an outer wall 352 of the gauging area 350. The gauging wall 352 aligns the coins along a standard outer radius because the cash strategy a series of coin exit channels which cooperatively type and discharge coins of various denominations via respective exit stations . Beyond the primary exit channel 361, the sorting head 312 proven in FIGS.
For some configurations, the kind disk 512 includes an optionally available gauging channel insert 654 that’s positioned within the gauging channel 650 of the sort disk 612. For a complete coin set swap, there may be different areas that must be changed out to accommodate the new coin set. 10 eliminates the need for a buyer to should atc coin fraud purchase multiple type heads to course of different sets of goal cash. 8, the localized inserts 420, 422 are fabricated from distinctively softer, friction lowering supplies which are less prone to galling than the fabric from which the sort disk 412 is fabricated.
6 is an underside perspective-view illustration of a representative annular sorting head of a disk-sort coin processing unit with a plurality of exit-channel inserts and a gauging channel insert in accordance with elements of the present disclosure. A nicely-identified system for processing coins is the disk-kind coin sorter. In one exemplary configuration, the coin sorter, which is designed to course of a batch of blended cash by denomination, includes a rotatable disk that is driven by an electrical motor. The lower surface of a stationary, annular sorting head (or “kind disk”) is parallel to and spaced slightly from the higher floor of the rotatable disk. The combined batch of cash is progressively deposited onto the highest floor of the rotatable disk. As the disk is rotated, the coins deposited on the top surface thereof have a tendency to slip outwardly as a result of centrifugal force. As the coins transfer outwardly, these coins which are mendacity flat on the top surface of the rotatable disk enter a gap between the disk and the sorting head. The lower surface of the sorting head is formed with an array of channels which information coins of various denominations to totally different exit locations around the periphery of the disk. The exiting coins, having been sorted by denomination for separate storage, are counted by sensors situated alongside the exit channel. A representative disk-kind coin sorting mechanism is disclosed in U.S.
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10 is an enlarged backside view illustration of a representative annular sorting head of a disk-sort coin processing unit with a plurality of interchangeable exit inserts that allow for coin-set change over in accordance with features of the current disclosure. eight is a partially exploded underside perspective-view illustration of a representative annular sorting head of a disk-type coin processing unit with a plurality of exit-station inserts in accordance with aspects of the present disclosure. In some embodiments, an all-plastic kind disk is supplied, which helps to cut back the fee and galling points related to all-metal type disks. For some embodiments, a plastic sort disk with a metallic backing plate is provided. The metal backing provides the rigidity and alignment indexing needed for quick replacement of a worn or damaged plastic sort news disk, which the plastic sort disk helps to scale back the cost and galling issues associated with all-metallic kind disks. In some embodiments, a coin sort disk with a plastic sorting surface over-molded onto a metallic backing plate is disclosed. An over-mildew course of is used to mold a plastic sort disk with a metal assist ring to supply the rigidity wanted to course of coins. For some configurations, a plastic type disk (with or without steel backing or over-mold) with localized inserts is supplied. Inserts might be strategically located at excessive influence factors, critical influence factors, areas of high galling, and/or at the exit and queuing channels to enhance the lifetime of the sort disk.
Nos. 6,755,730; 6,637,576; 6,612,921; 6,039,644; 5,997,395; 5,865,673; 5,782,686; 5,743,373; 5,630,494; 5,538,468; 5,507,379; 5,489,237; 5,474,495; 5,429,550; 5,382,191; and 5,209,696, each of which is included herein by reference in its entirety and for all functions. Patent Application Publication Nos. 2007/ A1 and 2004/ A1, are included herein by reference in their respective entireties and for all purposes. Another example of a currency processing system is illustrated in accordance with aspects of this disclosure in FIG. The coin processing machine a hundred has a coin tray 112 that holds coins previous to and/or throughout inputting some or all the coins within the coin tray 112 into the coin processing machine one hundred. The cash are transferred from the coin tray 112 to the sorting mechanism, under the drive of gravity, through a funnel arrangement 114 shaped in a coin input space 116 of the cupboard 104. Once processed, the coin sorting mechanism discharges sorted coins news to a plurality of coin baggage or other coin receptacles that are housed within the cupboard (or “housing”) 104. Referring now to the drawings, whereby like reference numerals refer to love components all through the several views, FIG. 1 illustrates an instance of a currency processing system, designated usually as 10, in accordance with features of the current disclosure. Many of the disclosed concepts are mentioned as regards to the consultant foreign money processing techniques depicted within the drawings. However, the novel features and options of the present disclosure aren’t per se limited to the particular arrangements and parts offered in the drawings.
Softer metal cash can gall when urged into contact with the harder materials of all-metal sort disks. Galling, which is attributable to sliding friction and adhesion between sliding surfaces of two participating metal elements, leads to materials from the softer metallic coins being caught or even friction welded to the surface of the harder sorting disk. Conversely, high-speed, excessive-volume coin processing may cause premature wear on the recesses and contoured walls of the sort disk. Higher volumes of a single coin denomination also can cause uneven put on to corresponding sections of the kind disk. Coin galling and premature or uneven wear of the type disk may end up in mis-sorts/mis-match errors, errors in authentication, coin jams, sensor errors, cash exiting the disk prematurely, false rejects, and bag rely inaccuracy. It is subsequently fascinating, in at least some elements of the disclosed ideas atc coin fraud, to offer type head configurations that cut back coin galling, reduce untimely or uneven put on of the type disk, and/or provide a value effective answer for remediating galling and wear. On top of initiatives to scale back the prices related to manufacturing and purchasing a sort head, additionally it is fascinating to customers and producers to reduce downtime of a currency processing machine for repair or substitute of consumable elements, including worn and broken kind heads. In addition to excessive-volume, excessive-pace applications, there are also functions, similar to retail and recycling, that process significantly smaller volumes at decrease speeds and due to this fact require a more cost effective kind head solution.